Monday 13 February 2012

slab production



Concrete slabs

Economical and flexible: Masa enables producers to react rapidly to new market trends.

The most important quality when producing concrete slabs with our production plants is the customers ability to be able to react rapidly to new market trends, with the flexibility to change colours, structures and surface texture or a combination of all three.



betonplattenfertigung-2d   


  1. Raw material delivery
  2. Silo line for aggregates / Dosing line
  3. Slab press
  4. Face mix feeding device
  5. Back mix feeding device
  6. Pressing station
  7. Stacking device
  8. Transport
  9. Curing chamber
  10. Destacking device
  1. Transport to slab enhancement line
  2. Slab turning device
  3. Grinding line
  4. Chamfer grinding
  5. Chamfer grinding
  6. Drying line
  7. Transport
  8. Shot-blasting unit
  9. Cubing
  10. Transport of finished products



Slab press UNI 2000

For today and the future

With its solid portal construction and robust design concept, the UNI 2000 concrete slab press incorporates flexibility with high productivity. Other construction design details such as the servo turntable drive and patented compressed air feeding system enable very short cycle times with low wear and tear.
The portal construction design of this type of press ensures maximum use of the available pressing power. Another important construction feature is the face mix feeding device utilising a hose type batcher giving a uniform face mix layer. The servo turntable drive provides optimum acceleration and braking resulting in short cycle times. The back mix feeding device complete with feed box and belt feeder guarantees exact slab thickness. The control system for the press and ancillary equipment is designed to achieve high production with the utmost flexibility.





Surface treatment

The perfect finish

Masa can supply secondary processing equipment to provide
a wide range of different paving slab textures and finishes.

Grinding and polishing

Masa grinding and polishing lines are designed to grind a wide range of different aggregate sizes and types of raw materials (hard/soft stone). Special attention is paid to minimise the energy and tool costs. Depending on the degree of polished surface required, different numbers of grinding stations are used. Frequency-controlled electric drives enable the adjustment of the optimum working speed for each
product.

Shot-blasting

Shot-blasting units can provide various high quality surface textures. For example, expensive coloured face mix materials can be exposed in the shot-blasting process. This process provides a ‘roughened’ surface which then has very good non-slip properties.

Calibrating and chamfering

Calibration stations enable the paving slabs to be machined to a uniform thickness so that the chamfers are then ground evenly. This ensures that the concrete slabs have a perfect visual appearance and can then be used in high quality applications.



Take-off, Transport and Packaging

Professional handling

In addition to the slab press Masa can also supply all the necessary handling systems for take-off, transport, hardening and packaging of the slabs. Each individual plant can be tailored to suit customer’s individual requirements - whether a semi-automatic plant with forklift truck transport or a fully automatic circulation system.
Freshly pressed slabs can be stacked either horizontally or vertically, dependant on the type of transport device specified. A direct washing unit can also be integrated if required. Careful handling of the green slabs is crucial for the next stages of the production process, to ensure, ultimately, a first class product. All components are designed to quality specifications and can be installed as flexible modular systems. Depending on the level of automation, the products are transported fully automatically to the curing chambers. After curing, the slabs are transported directly to the packaging l



Contact

Masa GmbH
Werk Porta Westfalica

Osterkamp 2
32457 Porta Westfalica
Germany
Phone: +49 (0) 5731 680-0
Fax: +49 (0) 5731 680-183
info@masa-group.com
Masa GmbH
Engineering Center Dorsten


Barbarastraße 70
46282 Dorsten
Germany
Phone: +49 (0) 2362 9516-0
Fax: +49 (0) 2362 9516-16
info@masa-group.com







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