Friday 19 December 2014
Sysnovate Green Solutions Lightweight Cellular Concrete
Sysnovate Green Solutions offers SysnoLITE™ cellular concrete solutions for various applications in the construction, manufacturing, mining, oil and gas industries.
Buildings
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SysnoLITE™ cellular concrete is suited for several applications in building construction comprising of cast-in-situ wall, lightweight block, pre-cast panel, floor screed and roof insulation. SysnoLITE™ cellular concrete can be adopted as building elements for housing projects that requires fast completion. SysnoLITE™ cellular concrete technology is suitable for structural and non-structural applications.
SysnoLITE™ low density lightweight cellular concrete provides solutions to a wide variety of challenges in the geotechnical construction industry. Applications comprise of replacement of unsuitable materials, load reducing backfills, open cut backfills, underground void fills, soil stabilization, slope protection, trench fills, bedding for pipelines, sewer, pipeline and tank in-fills.
Roads & Highways SysnoLITE™ is an engineered lightweight cellular concrete suitable for a number of road and highway applications. It provides a stable sub-base for the construction of roadways. The use of cellular concrete is ranged from replacement of unsuitable existing soil to the construction of embankments for bridge approaches and ramps.
Sysnovate Green Solutions Sdn Bhd delivers SysnoLITE™ engineered cellular concrete solutions for various applications in the construction, manufacturing, mining, oil and gas industries. SysnoLITE™ also known as aerated or foamed concrete is a green construction material with excellent properties over ordinary concrete and other comparable materials.
Since Sysnovate Green Solutions’ establishment in 2010, the company has advanced in offering SysnoLITE™ cellular concrete solutions through the use of modern methods of construction and industrialised building systems which reduces construction time, improves quality, promotes sustainable construction and provides cost savings.
Through active research and innovation, SysnoLITE™ cellular concrete technology is engineered for affordable housing, building, geotechnical, road and highway applications. With the assistance of customers, specifiers, architects, engineers, professionals and contractors, Sysnovate Green Solutions expands its market offering SysnoLITE™ cellular concrete solutions and applications.
SysnoLITE™ cellular concrete is a feasible material for various applications in the building, civil engineering, manufacturing, mining, oil and gas industries.
Contact Us
Sysnovate Green Solutions Sdn Bhd 896227-U
254A, 2nd Floor, 2nd Mile, Jalan Ipoh,51200 Kuala Lumpur, Malaysia
Tel +603 4045 8502
Fax +603 4045 8503
Email sales@sysnovate.com.my
SysnoLITE™ Engineered Cellular Concrete
SysnoLITE™ engineered cellular concrete is a lightweight foamed or aerated concrete produced by adding stable foam into cement slurry or cement mortar slurry. Densities from 300 to 1800 kg/m³ can be produced for compressive strength ranging from 0.5 to 25 MPa.
SysnoLITE™ cellular concrete unique properties are its lightweight, high fluidity, self-compacting, self-levelling, excellent thermal insulation, superior sound absorption, high fire resistance and environment friendly.
SysnoLITE™ cellular concrete is a feasible material for various applications in the construction, manufacturing, mining, oil and gas industries. Applications include construction of affordable housing, lightweight block, cast-in-place wall, pre-cast panel, floor screed, roof insulation, geotechnical fill and road sub-base. The applications and flexibility of SysnoLITE™ lightweight cellular concrete offers extensive advantages over other materials. SysnoLITE™ is an alternative solution for several engineering and construction challenges.
Sysnovate Green Solutions supplies SysnoLITE™ foaming agent and foam generators for production of cellular concrete. It undertakes works that require production, supply and placing of cellular concrete.
Eco-friendly
SysnoLITE™ is a green material that promotes sustainable construction. The applications and flexibility of SysnoLITE™ cellular concrete offers extensive advantages over ordinary concrete and other comparable materials.
Sustainable construction broadly means constructing buildings and infrastructures in a manner that conserves resources such as raw materials and energy whilst less waste and pollution are produced.
SysnoLITE™ eco-friendly features are as follows:
- Reduced raw materials used in the production of cellular concrete.
- Reduced concrete and steel used during construction due to the lightweight property of cellular concrete.
- Does not use clay.
- Produces minimal waste during production.
- Excellent thermal insulation properties resulting in lower energy consumption for cooling and heating.
- Cellular concrete can incorporate ground granulated blast-furnace slag or fly ash in the slurry mix. The use of these post-industrial by-products eliminates the need to landfill the materials and reduces the need for virgin materials in cellular concrete production.
- Cellular concrete is inert and can be safely removed and reused. It can be used as fill material or aggregate for recycled concrete.
Features and Benefits
SysnoLITE™ cellular concrete is produced in a variety of densities and compressive strengths to suit specific requirements or specifications. It can easily be moulded to any desired shape. The surface texture provides a good mechanical bond on substrates and finishes. The production cost per unit volume of SysnoLITE™ is comparable with that of ordinary concrete.
Sysnovate Green Solutions provides engineered cellular concrete solutions for affordable housing, building, geotechnical, road and highway applications. The features and benefits of SysnoLITE™ cellular concrete are:
- High workability
- High flow-ability
- Self-levelling
- Self-compaction
- Low water absorption
- Low permeability
- Strong and durable
- Mold resistance
- Shock and energy absorption
Features
- Lightweight
- Excellent thermal insulation
- High fire resistance
- Superior sound absorption
- Efficient use of raw materials
- Broad range of densities
- Varying compressive strengths
- Flexibility in production
- Easy handling, pumping and placing
Benefits
- Learn more on Features and Benefits
Savings
Material
Reduction in building dead load. Savings as much as 10 to 25% of steel reinforcement and concrete.
Machinery
Reduction in using transportation, crane and machinery due to lower dead load. Savings as much as 30 to 50% for reduced pay-load cost compared with normal concrete.
Manpower
Less workers are required for production, pumping and placing of cellular concrete. Easy handling and placing of cellular concrete. No special skills are necessary.
Time
Rapid on-site or ready-mix truck mixing with high fluidity, facilitates speedy casting of building elements and sub-base filling.
Cost
Higher volume from expansion of cellular concrete when foam is added to cement or mortar slurry. It’s economical per unit volume compared with ordinary concrete.
Learn more on Savings
- Savings in Material and Machinery
- Savings in Manpower
- Savings from Easy Application
- Savings from Fast Completion
Production of SysnoLITE™ Cellular Concrete
SysnoLITE™ cellular concrete is produced by blending cement or mortar slurry with a stable foam. The base material consists of cement and water or cement, sand and water mixed together with a mixing equipment. The foam is produced mechanically with the help of a foam generator by using a foaming agent. The foam is added to the base mix which increases the volume and therefore reduces the density of the cellular concrete. This makes the cellular concrete lighter in weight.
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